In today’s competitive manufacturing landscape, expanding business capabilities is essential for success. One of our Spanish clients, operating in the metal processing industry, recognized the need to upgrade their equipment to stay ahead of the curve. The client invested in our SF3015HC fiber laser sheet cutting machine (3kW), BDE 8025 58T press brake, and HWM handheld laser welding machine (1.5kW) as part of their strategy to enhance their production capacity and diversify their service offerings.

Client Background

The client is a medium-sized company based in Spain that has been involved in the metal fabrication sector for over 15 years. Specializing in the production of high-quality sheet metal components, the company serves various industries, including construction, automotive, and energy.

The client is currently using CO2 laser cutting machines and SMAW (Shielded Metal Arc Welding). As their business continues to grow steadily, they have realized the need to upgrade their equipment to achieve more precise and efficient metal processing, in order to attract more potential customers.

The Metal Processing Industry in Spain

Spain’s metal processing industry is a critical sector of the country’s manufacturing economy. Companies in this field supply parts and components for various industries, including automotive, aerospace, construction, and renewable energy. In recent years, there has been a noticeable shift towards adopting advanced manufacturing technologies like laser cutting, CNC bending, and automated welding. These technologies allow for faster production, greater precision, and lower material waste, making them ideal for companies looking to remain competitive on a global scale.

However, competition is fierce. Metal fabricators in Spain are increasingly looking for ways to differentiate themselves, whether through enhanced production capabilities or the ability to deliver custom solutions on tight deadlines. In this context, investing in cutting-edge machinery is no longer a luxury—it’s a necessity.

Equipment Purchased

To expand their business and enhance their production capabilities, the client chose to purchase three key machines from our product lineup:

SF3015HC Fiber Laser Sheet Cutter (3kW)

This machine offers high precision and cutting speed, making it ideal for the client’s need to cut various types of metal sheets with minimal waste. Its fiber laser technology provides superior cutting quality compared to traditional CO2 lasers, allowing the client to achieve clean, precise cuts on both thin and thick materials. The 3kW power is versatile enough for processing different metals, from mild steel to stainless steel and aluminum.

BDE 8025 58T Press Brake

The press brake offers 58 tons of bending force and a maximum bending length of 2.5 meters, perfect for producing precise bends in metal sheets. This capability allows the client to fabricate complex components with high accuracy, which is crucial in industries like automotive and construction where part precision is non-negotiable. The advanced CNC controls of the press brake enable the client to achieve high repeatability and efficiency in their production process.

HWM Laser Welding Machine (1.5kW)

The laser welder provides flexibility for the client’s welding needs, especially for joining metal components in hard-to-reach areas or for custom jobs requiring precision. The 1.5kW power output ensures strong, high-quality welds, and the portability of the machine allows operators to work on a wide variety of parts and projects without the need for extensive setup.

Compared to manual arc welding, fiber laser welders are easier to operate, saving a significant amount in labor costs. Additionally, the welds produced are more aesthetically pleasing, which can help clients secure more precision welding orders.

Client Feedback

“I learned about SENFENG through a friend who also uses their equipment. We did a lot of work for this procurement and ultimately placed the order with SENFENG,” said Bob, the project manager. “We needed to purchase various types of equipment, including cutting machines, bending machines, and welding machines, so we inquired with many companies in China. SENFENG has a comprehensive product line that includes everything we need, and they manufacture all their equipment in-house, which gives us confidence in both delivery times and quality. More importantly, they have years of experience in equipment maintenance and training, which we value highly.”

“The products are now in normal operation, and previously, if customers requested a high level of precision for welding components, we could only let those orders slip away. However, with the new products, we can now process more precise and thicker metal components.”

Results and Business Impact

The investment in our cutting, bending, and welding solutions has already paid dividends for the client. Since acquiring the machines, the company has expanded its service offerings, allowing them to take on more complex projects that require precision cutting, bending, and welding. This has opened up new revenue streams and attracted clients from industries they previously couldn’t serve.

In terms of productivity, the client has seen a 30% increase in output due to the faster processing times and reduced manual labor required with the new machines. The improved precision has also resulted in fewer material waste and rework, further enhancing their operational efficiency.

Additionally, the client has been able to reduce lead times by 20%, giving them a competitive edge in the market. This has not only increased customer satisfaction but also positioned the company as a reliable supplier for both long-term contracts and short-turnaround projects.

Conclusion

Our Spanish client’s decision to invest in the SF3015HC laser sheet cutting machine, BDE 8025 press brake, and HWM handheld welding machine has proven to be a game-changer for their business. By upgrading their equipment, they have been able to increase production efficiency, expand their product offerings, and enhance the quality of their output. These advancements have positioned the company for long-term success in the highly competitive metal processing industry in Spain.

If your business is looking to expand its capabilities with advanced cutting, bending, and welding solutions, contact us today to learn how our state-of-the-art equipment can help you achieve your goals.